• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    A sensor adapter circuitry housing assembly (10; 110) and manufacturing method includes a circuit board (12), a housing (14; 114), an input wire (16; 116; 216), and a connector (18). The circuit board (12) includes an electrical circuit (20) configured to receive a sensor signal and to generate a sensor characteristic in response to the received sensor signal. The housing (14; 114) comprises a body (22; 122) and a cavity defined by internal surfaces (26; 126) of the body (22; 122), the circuit board (12) being positioned in the cavity. The input wire (16; 116; 216) is configured to receive the sensor signal from a sensor and may be implemented with an insulated solid or stranded conductor. The connector (18) comprises a one-piece body with a first end (28) of the one-piece body secured directly to one end (30; 130; 230) of the input wire (16; 116; 216) and a second end (32) of the input wire one-piece body positioned in the cavity and fixed directly to the printed circuit board (12) and establishes a first electrical connection to the electrical circuit (20).
    公开号:AT12838U1
    申请号:TGM255/2011U
    申请日:2008-06-09
    公开日:2012-12-15
    发明作者:
    申请人:Watlow Electric Mfg；
    IPC主号:
    专利说明:

    Austrian Patent Office AT12 838U1 2012-12-15
    description
    TITLE: SENSOR ADAPTER CIRCUIT HOUSING CONSTRUCTION AND METHOD FOR THE PRODUCTION THEREOF
    The present disclosure relates to sensor assemblies and, more particularly, to a sensor adapter circuit package for coupling a sensor to a network or meter and the method of manufacturing such temperature sensor assemblies and housings.
    BACKGROUND
    The statements in this section merely provide background information to the present disclosure and are not prior art.
    Sensors are used in a variety of application environments to monitor operational and environmental characteristics. These sensors may include, for example, temperature, pressure, velocity, position, motion, current, voltage, and impedance sensors. They are placed in or in association with the application environment to be monitored and are designed to have an electrical signal or property, such as impedance, voltage, or current, whose values change as the monitored operational or environmental characteristics change.
    Temperature probes include various components such as, for example, a temperature sensing element, wiring, resistors, diodes, switches, etc. In general, the temperature sensing probe is exposed to harsh environmental conditions that can easily damage the components of the temperature sensing probe. In addition, the temperature sensing probe is exposed to mechanical stress due to vibrations of the surrounding machinery. In order to reduce the endangerment of the probe due to environmental influences and mechanical stress, various housing concepts have been implemented to protect the circuits of the probe. However, these housing concepts and the methods used to fabricate them often lead to premature failure or power reduction of the temperature sensing probe.
    SUMMARY
    The present disclosure generally includes temperature sensor assemblies and methods of fabricating temperature sensor assemblies that are capable of providing improved performance in hard temperature sensing environments and that are cost-effective to manufacture.
    [0006] In one aspect, a sensor adapter circuitry housing assembly includes a circuit board, a housing, an input wire, and a connector. The circuit board includes an electrical circuit configured to receive a sensor signal and to generate a sensor characteristic in response to the received sensor signal. The housing comprises a body and a cavity defined by internal surfaces of the body adapted to receive the circuit board, the circuit board being positioned in the cavity. The input wire is configured to receive the sensor signal from a sensor. The connector comprises a one-piece body with a first end of the one-piece body secured directly to one end of the input wire and a second end of the one-piece body positioned in the cavity and secured directly to the circuit board and making a first electrical contact with the electrical circuit ,
    In another aspect, a sensor adapter circuitry package includes a printed circuit board having an electrical circuit configured to receive sensor signals and to generate sensor characteristics in response to the received sensor signals. A housing has a body and a cavity defined by internal surfaces of the body adapted to receive the printed circuit board, the printed circuit board being positioned in the cavity, one or more first input wires for receiving AT 12 838 U1 2012 -12-15 a sensor signal from a first sensor, one or more second input wires for receiving a sensor signal from a second sensor, and a plurality of connectors each having a first end directly attached to one end of one of the input wires and a second end positioned in the cavity , which are each individually secured directly to the circuit board and make electrical connections to the electrical circuit.
    [0008] In yet another aspect, a method of making a sensor adapter circuit package includes attaching a first end of a one-piece connector to a first end of an input wire configured to receive a sensor signal from a sensor; Placing the connector and the first end of the input wire in a mold with a second end of the input wire extending out of the mold; Forming a housing body having an inner surface defined cavity adapted to receive a printed circuit board, the housing body encapsulating the first end of the connector and an intermediate portion of the connector and a second end of the connector exposed in the cavity defined by the molding of the housing body protrudes, and attaching the second end of the connector directly to the circuit board.
    In yet another aspect, a method of making a sensor adapter circuit package includes attaching a first end of a first connector to a first end of a first input wire configured to receive a sensor signal from a first sensor; attaching a first end of a second connector to a first end of a second input wire configured to receive a sensor signal from a second sensor; placing the first and second connectors and the first ends of the first and second input wires in a mold, the second ends of the first and second input wires extending out of the mold and the second ends of the connectors extending in a cavity defined by the mold; forming a housing body having an interior surface defined cavity adapted to receive a circuit board, the housing body enclosing the first ends of the connector and intermediate portions of the connectors and the second ends of the connector extending into the housing body cavity; and attaching the second ends of the first and second connectors directly to the circuit board.
    Other aspects of the invention will be apparent in part from the following. It is understood that various aspects of the disclosure may be implemented individually or in combination with each other. It should also be understood that the detailed description and drawings, while indicating certain exemplary embodiments, are intended for purposes of illustration only and are not to be construed as limiting the scope of the disclosure.
    DRAWINGS
    [0011] FIG. 1A is a perspective view of one form of a sensor adapter circuitry housing assembly for a single sensor constructed in accordance with the principles of the present disclosure; [0012] FIG. 1B is a perspective view of another form of sensor adapter circuitry housing assembly for a dual sensor constructed in accordance with the principles of the disclosure; FIG. 2 is an exploded perspective view of the sensor adapter circuitry package of FIG. 1A constructed in accordance with the principles of the present disclosure; FIG. FIG. 3 is a perspective view of a connector for the sensor adapter circuitry housing assembly of FIGS. 1A and 2 constructed in accordance with the principles of the present disclosure; FIG. FIG. 4 is an exploded perspective view of the partially assembled sensor adapter circuit package of FIGS. 1A and 2 constructed in accordance with the principles of the present disclosure; FIG. Fig. 5 is a cutaway side view of the sensor adapter circuit housing assembly of Figs. 1A, 2 and 4 constructed in accordance with the principles of the present disclosure; Fig. 6 is an exploded side perspective view of the adapter circuit housing assembly of Figs. 1A, 2, 4 and 5 constructed in accordance with the principles of the present disclosure; Fig. 7 is a perspective view of the adapter circuit housing assembly with the adapter circuitry partially assembled and constructed in accordance with another form of the present disclosure; FIG. 8 is a flow chart illustrating a method of fabricating a sensor adapter housing package in accordance with the principles of the present disclosure; FIG. and FIG. 9 is a flowchart illustrating another method of fabricating a sensor adapter circuitry package in accordance with the principles of the present disclosure.
    DETAILED DESCRIPTION
    In an exemplary embodiment of FIGS. 1A and 2, a sensor adapter circuitry housing assembly 10 includes a circuit board 12, a housing 14, input wires 16, and connectors 18. The circuit board includes an electrical circuit with switching elements 23 configured to receive a sensor signal and generate a sensor characteristic in response to the received sensor signal. The housing 14 comprises a housing body 22 and a defined by inner surfaces 26 of the housing body 22, adapted to receive the circuit board 12 cavity 24, wherein the circuit board 12 is positioned in the cavity 24. The input wires 16 are configured to receive the sensor signal from a sensor (not shown) and may be formed with an insulated solid or stranded conductor. Each connector 18 includes a one-piece body with a first end 28 of the one-piece body secured directly to one end 30 of the input wire 16 and a second end 32 of the one-piece body positioned in the cavity 24. Each second end 32 is attached directly to the circuit board 12 and forms a first electrical connection to the electrical circuit 20. In addition, the sensor adapter circuit housing assembly 10 may include a lid 21 for closing the housing body 22.
    Fig. 1A shows the sensor adapter circuit package 10 for a single sensor connection and includes a single input wire set 16 and an input interface 34 for receiving the input wires 16. Although the present invention shows two input wires 16, only a single input wire 16 may be more than two Input wires are used. In this example, the input wire interface 34 includes an injected structure 34 that encapsulates the input wire 16, thereby securing the wire to the housing 14. Fig. 1B illustrates a dual sensor adapter circuit package 110 having two input wire sets 116, 216 and two input interfaces 130, 230. This dual sensor adapter circuit package 110 of Fig. 1B will be described in detail below.
    Referring to Figure 2, an exploded view of the sensor adapter circuit package 10 is shown in Figure 1A. The assembly 10 includes two input wires 16 each secured to an input connector 18 having a one-piece body with a curved body portion 42. The assembly 10 further includes output connectors / pins 36. The input connectors 18 and the output connectors / pins 36 are both rectangular shaped to secure them to holes in the circuit board 12 once the circuit board 12 is positioned in the cavity of the housing 14 , The output connectors / pins 36 have first 3/20 Austrian Patent Office AT12 838U1 2012-12-15
    Ends 46 which are guided into an output interface housing 40 to connect the structure 10. In addition, the output connectors / pins 36 have second ends 48 that extend into the cavity 24 of the housing 14. The housing cavity 24 includes mounting posts 38, such as pillars, for mounting the circuit board 12 in the cavity at a predefined elongated distance from the interior surfaces 26 of the housing cavity 24.
    Referring now to Figure 3, the connector 18 will now be illustrated in greater detail. As shown, the connector 18 may include an elongate body and a curvilinear body portion 42 between the first end 28 and the second end 32 of the connector 18. Such an elongate body needs more metal than necessary to connect the input wires 16 to the circuit board 12, however, the elongate body provides a prolonged moisture path between the first end 28 and the second end 32 of the connector 18. In this way, the migration of Moisture obstructs, which reduces the likelihood of disturbance due to moisture. As shown, the curved body 42 of the connector 18 may consist of a substantially flat metal rail having one or more curves between the first end 28 and the second end 32 forming the curved body portion 42. Of course, as the expert knows, other structures and shapes are possible.
    As shown in FIGS. 2 and 3, the connectors 18 and the housing 14 may be configured such that the curvilinear body portion 42 of the connectors 18 and the ends 30 of the input wires 16 are substantially encapsulated by a portion 34 of the housing body 22 , In this case, the second ends 32 of the connectors 18 are positioned at an angle of approximately 90 ° to the first ends 28 of the connectors 18. The wires 16 may comprise a conductor surrounded by an insulating sheath. The first ends 28 of the connectors 18 may include a pressure coupler 44. Each pressure coupler 44 is coupled under pressure to a conductor at the first end 30 of the input wire 16.
    Referring to FIG. 4, the input wires 16 and connectors 18 are at least partially encapsulated in the housing body 22 with one end of each connector 18 exposed in the cavity 24 for direct attachment to the circuit board 12. Accordingly, output connector / pins 36 in the housing body 22, also for direct attachment to the circuit board 12, partially encapsulated.
    As shown in Figure 5, the connectors 18 and output connectors / pins 36 are partially encapsulated in the housing body 22 as described above. The second ends 32 of the connector 18 and the second ends 48 of the output connectors / pins 36 may be disposed through a hole defined by the circuit board 12 and electrically connected to the circuit board 12, for example by soldering, welding or bonding.
    The first end 30 of each input wire 16 and each connector 18 or portion thereof may be substantially or at least partially encapsulated within a portion of the housing 14. Such encapsulation can be achieved by joining together various housing sections to form an integrated body, or by injecting or pouring or otherwise encapsulating the connectors 18 and wire ends 30 within the housing 14.
    As shown in Figures 2, 4, 5 and 6, an output may include output connectors / pins 36 and an output interface housing 40 for coupling to a mating external connector 40. The output connectors / posts 36 may have a hollow body or solid bodies, and each may be formed of multiple components or as a one-piece body. The first end 46 of each output connector / pin 3636 may be located outside of the housing body 22 and configured for direct attachment to a mating portion of the mating external connector 40 (not shown). The second ends 48 may be positioned in the cavity 24 and secured directly to the circuit board 12 for electrical connection thereto. For example, the output connectors / pins 36 may be formed by bending so as to have angles, such as, for example, angles. For example, in U.S. Patent Application Serial No. 12 838 U1 2012-12-15, there are substantial right-angled bends between the first ends 46 and the second ends 48 of the output connectors / posts 36, as in exemplary embodiments of FIGS. 5 and 6 shown.
    As shown in Fig. 6, the second ends 48 of the output connector / pins 36 are attached in some embodiments directly to the circuit board 12 and can be arranged through a defined by the circuit board 12 hole and electrically connected to the circuit board 12 ,
    Intermediate portions 47 of the output connector / pins 36 may be partially or substantially encapsulated by a portion of the housing body 22, whether by mechanical assembly of the housing body 22 or by molding the output connector / pins 3636 into the housing body 22.
    The electrical circuit 20 generally includes electrical components 23 mounted on one or more sides of the circuit board 12. In a preferred embodiment, all electrical components 23 are mounted on a single or common side of the printed circuit board 12. One or more of the electronic components 23 may be covered or coated with a conformal coating such as a urethane, silicone, or paracyclophane coating. Such a coating may be cured immediately or over time.
    In addition, the circuit board 12 may be sized with a width and length that are each smaller than the corresponding inner surfaces 26 of the body cavity 24. Therefore, with reference to Fig. 5, between the inner surfaces 26 of the housing body 22 and the edges of the circuit board 12 spaces 50 are formed, in which there may be provided a potting or encapsulation means.
    In some embodiments, the housing body 22 may include one or more carriers 38 inside the cavity that are sized to hold the circuit board 12 in a predetermined position within the cavity. For example, the supports 38 may be formed as pillars that are sized and adapted to hold the circuit board 12 a predetermined elongated distance from the interior surfaces 26 of the cavity 24. Such a predefined elongated distance is preferably defined and specified to provide an extended or elongated moisture path between the inner surfaces 26 of the housing body 22 and the circuit board 12. In this way, the moisture can be minimized, and also damage to the circuit board 12 and the electronics 23 contained thereon can be minimized. Fig. 7 shows the circuit board 12, which is arranged on columns 38 (hidden by the circuit board 12) in the cavity 24.
    The housing body 22 may also define an input wire coupling structure 34 extending from an outer surface of the housing body 22 and encapsulating a length of the input wires 16 outside of the housing body 22, where the input wire coupling structure 34 may have a barb on an outer surface to form an external surface Structure component to the input wire coupling structure 34 to hold around a portion of the input wires 16 around.
    As shown in FIG. 1A, in some embodiments, a cavity seal for sealing and substantially sealing the cavity 24 is arranged, sized, and / or adapted. This may include the lid 21 for covering the opening of the cavity 24, or may include a potting agent, which is filled in the cavity 24 to form a lid 21 and as possible partially or completely the circuit board 12 and / or the electronic components 23 on the Encapsulate circuit board 14. In addition, additionally or alternatively, other fillers and potting compounds known in the art may be used, for example, a void seal, filler, cladding or conformal coating, and any combination of two or more of these agents. In some embodiments, the cavity seal comprises a potting compound, for example in the form of a resin, of adhesive, silicone, epoxy, or urethane.
    In some embodiments, only one input wire 16 is associated with a sensor for the purpose of receiving the sensor signal. In such cases, only one connector 18 is associated with the input wire 16.
    In some embodiments, the housing 14 may be constructed to facilitate convenient assembly of the housing 14 in an operating environment. For example, one or more outer surfaces of the housing 14 may include a saddle 52 or a mounting surface or a mounting member for receiving a mounting device. The mounting device (not shown) may comprise, for example, a wire bow, a cable tie, a retaining clip or a clip.
    Referring to FIG. 1B, in another exemplary embodiment, a sensor adapter circuitry housing assembly 110 includes a printed circuit board (not shown) having electrical circuitry configured to receive sensor signals and generate sensor characteristics in response to the received sensor signals. A housing 114 has a housing body 122 and a cavity defined by inner surfaces 126 of the housing body 122 for receiving the circuit board 12 (not shown). One or more first input wires 116 are available for receiving a sensor signal from a first sensor. The sensor adapter circuitry housing assembly 110 also includes one or more second input wires 216 for receiving a sensor signal from a second sensor and a plurality of connectors (not shown) each having one directly at one end 130, 230 of one of the input wires 116; 216 fixed first end, which are positioned u in the cavity 24. The sensor adapter circuitry housing assembly 110 is substantially identical to the sensor adapter circuitry housing assembly 10 of FIGS. 1A and 2-7. For example, the sensor adapter circuitry housing assembly 110 includes an input interface 134, a cover 121, a saddle 152, an output housing interface 140 into which output connectors / pins and input wires 116, 216 to provide electrical and mechanical connection to the circuit board. In this embodiment, each input wire 116, 216 is separately connected directly to the circuit board.
    With regard to the embodiments of FIGS. 1A and 2-7, the embodiment of FIG. 1B may equally comprise connectors (not shown) such that the first end 28 and the curvilinear body 42 of each connector 18 and the ends 130; 230 of each input wire 116, 216 are substantially encapsulated by a portion of the housing body 122, and the second ends 32 of each connector 18 are positioned at an angle of approximately 90 ° to the first ends 28 of each connector 18.
    1A and 2-7, in the embodiment of FIG. 1B, each input wire 16 may equally comprise a conductor and an insulated sheath, and each first end 28 of each connector 18 may comprise a pressure coupler 44, which is coupled at the first ends 130, 230 of each input wire 16 under pressure to a conductor. In addition, in some embodiments, each end of each input wire 16 and a portion of each connector 18 including the mounts on each input wire 16 are substantially encapsulated within portions of the case body 122.
    Similarly to the embodiments of FIGS. 1A and 2-7, in the embodiment of FIG. 1B, at least one output connector / pin may be connected to a mating external connector 40 for coupling. The output connector / pin may be a one-piece body, a first end 46 located outside of the housing body 22 configured to be directly attached to a mating portion of the mating external connector 40, an electrical connection directly secured to the circuit board 12 in the cavity electrical circuit 20 producing the second end 48 and an intermediate portion which is encapsulated between the first end 46 and the second end 48 substantially by a portion of the housing body 122 include. In addition, the electrical circuit 20 of the embodiment of FIG. 1B includes a plurality of electrical components 23 mounted on a common side of the circuit board 12. A conformal coating may include a Cover part of the electrical components, wherein the conformal coating is selected from the group consisting of urethane, silicone and paracyclophane.
    To the embodiments of Figs. 1A and 2-7, in the embodiment of Fig. 1B, equally, the housing body 122 within the cavity may have brackets 38 sized to secure the circuit board 12 in a predetermined position in the cavity assemble. The cavity 24, the supports 38 and the circuit board 12 may be constructed so that the circuit board 12 is mounted at a predefined elongated distance from the inner surfaces of the housing body 122, the inner surfaces surrounding and thus defining the cavity 24. In addition, the circuit board 12 is sized with a width and a length that are each smaller than the corresponding interior surfaces 126 of the body cavity 24. In some such embodiments, a potting or encapsulation means is between the width and length defining edges of the circuit board 12 and the interior surfaces 126 the housing cavity 24 attached.
    In another embodiment, as exemplified in the flowchart of FIG. 8, a method 1100 of manufacturing a sensor adapter circuit package includes. An operation 1102 includes attaching a first end of a one-piece body connector 18 to a first end of an input wire configured to receive a sensor signal from a sensor. Another operation 1104 involves placing the connector 18 and the first end 30 of the input wire 16 in a mold with a second end of the input wire 16 extending out of the mold and a second end of the connector unobstructed into the cavity. Another operation 1106 includes forming a housing body 22 having a cavity defined by inner surfaces 26 and adapted to receive a printed circuit board 12, the housing body 22 encapsulating the first end 28 of the connector 18. Another operation 1108 includes attaching the second end of the connector directly to the circuit board.
    As described herein, it should be understood that molding means any kind of shapes, such as by injection molding, die casting, transfer molding and reaction injection molding.
    As described above, method 1100 may also include attaching the first end of the connector to the first end of the input wire and crimping the first end of the connector to a conductor of the input wire.
    As will be apparent to those skilled in the art, the connector itself may be formed by various methods, including, for example, forming the connector from a metal in bar form and reshaping the rod so that it assumes a curvy shape in an intermediate section. For example, a manufacturing process according to one embodiment may include forming the connector from a continuous piece of metal prior to attaching the connector to the first end of the input wire, the molding including forming a crimping portion at the first end of the connector that is to crimp to the first end of the input wire, and bending an intermediate portion of the connector into a curved shape. The formation of the connector may also include bending the connector, wherein the second end of the connector may be positioned at an angle of about 90 ° to the first end of the connector.
    As indicated above, the method may also include forming an output connector such as those described above. This may include molding the output connector prior to placing the output connector in the mold, wherein molding comprises forming the output connector with a solid body in stick form and bending the body about an intermediate portion at a right angle or a suitable other angle, such as eg to create an approximately right angle. After molding, the method may include placing an output connector in the mold with a first end of the output connector protruding out of the mold, wherein the molding of the 7/20
    权利要求:
    Claims (24)
    [1]
    Austrian Patent Office AT12 838U1 2012-12-15 Enclosure body enclosing an intermediate section of the output connector. The method may further include attaching a second end of the output connector to the circuit board. After the circuit board is installed in the cavity and connected to the input connectors and the output connector (s), the method 1100 may include a further operation 1110 in which the cavity is sealed with a void sealant that seals the circuit board in the cavity includes. The sealing process may include the installation of one or more void sealants such as a lid, a potting agent, a filler, an encapsulant, and a conformal coating. Some of these may require curing or cure over time. Before installing the circuit board may optionally be mounted on one or more electronic components of the circuit board in addition, a shape-matched coating and optionally cured. As shown in FIG. 9, in another exemplary embodiment, a method 1200 of manufacturing a sensor adapter housing assembly in operation 1202 includes attaching a first end of a first connector to a first end of a first input wire configured to receive a sensor signal to receive from a first sensor. Another operation 1204 includes attaching a first end of a second connector to a first end of a second input wire configured to receive a sensor signal from a second sensor. Another operation 1206 includes placing the first and second connectors and the first ends of the first and second input wires in a mold with second ends of the first and second input wires extending out of the mold and second ends of the connectors into one through the mold extend the defined cavity. Another operation 1208 includes forming a housing body having a cavity defined by inner surfaces and adapted to receive a printed circuit board, the housing body encapsulating the first ends of the connectors and intermediate portions of the connectors and extending the second ends of the connector into the housing body cavity. Another operation 1210 includes attaching the second ends of the first and second connectors directly to the circuit board. According to the above-described method 1100, the method 1200 of FIG. 9 may also include a cavity sealing operation 1212. Further details of the temperature sensor, housing and other components are described in greater detail in the co-pending application entitled "Temperature Sensor Assembly and Method of Manufacturing thereof", filed concurrently herewith on June 22, 2007. Those skilled in the art will recognize that various changes can be made to the embodiments and implementations described above without departing from the scope of the disclosure. Further, it should be understood that the processes or steps described herein are not to be construed as necessarily requiring their execution in the particular order discussed or illustrated. It is also understood that additional or alternative processes or steps may be used. Claims 1. A sensor adapter circuitry package (10; 110) comprising: - a printed circuit board (12) having an electrical circuit (20) configured to receive a sensor signal and to generate a sensor characteristic in response to the received sensor signal; - a housing (14; 114) having a housing body (22; 122) and a cavity (24) defined by inner surfaces (26; 126) of the housing body (22; 122), wherein the circuit board (12) in the cavity (24 ) is positioned; 8/20 Austrian Patent Office AT 12 838 U1 2012-12-15 - an input wire (16; 116; 216) configured to receive the sensor signal from a sensor; an input connector (18) having a one-piece body, a first end (28) of the one-piece body being attached directly to one end (30; 130; 230) of the input wire (16; 116; 216), the end (30; 230) of the input wire (16; 116; 216) and the first end (28) of the one-piece body is at least partially encapsulated in a portion of the housing (14; 114) and a second end (32) of the one-piece body in the cavity (24) positioned and fixed directly to the printed circuit board (12) and establishing a first electrical connection to the electrical circuit (20); characterized by an output connector (36) configured to interface with a mating external connector, the output connector (36) having a one-piece body and a first end (46) located outside the housing body (22; 122), wherein the first end (46) of the output connector (36) is configured for direct attachment to a mating portion of the mating external connector and the output connector (36) has a second end disposed in the cavity (24) and secured directly to the circuit board (12) (48), and the second end (48) of the output connector (36) establishes a second electrical connection to the electrical circuit (20).
    [2]
    A structure (10; 110) according to claim 1, wherein the one-piece body of the connector (18) has a curved body cutout (42) between the first end (28) and the second end (32) of the one-piece body around the moisture path between the first end (28) and the second end (32) of the one-piece body.
    [3]
    A structure (10; 110) according to claim 2, wherein the curved body portion (42) of the one-piece body of the connector (18) comprises a substantially flat metal bar having one or more curves between the first end (28) and the second end (28). 32).
    [4]
    A structure (10; 110) according to claim 2, wherein the first end (28) and the curved body portion (42) of the one-piece body of the connector (18) and the end (30; 130; 230) of the input wire (16; 116; 216) are substantially encapsulated by a portion of the housing body (22; 122) and wherein the second end (32) of the one-piece body of the connector (18) is at an angle of approximately 90 ° to the first end (28) of the connector one-piece body of the connector (18) is positioned.
    [5]
    The assembly (10; 110) of claim 1, wherein the second end (32) of the one-piece body of the connector (18) is disposed through a hole defined by the circuit board (12).
    [6]
    The assembly (10; 110) of claim 1, wherein the input wire (16; 116; 216) comprises a connector (18) and an insulated cover, and the first end (28) of the one-piece body of the connector (18) comprises a pressure coupler (44) coupled under pressure to the conductor at the end (30; 130; 230) of the input wire (16; 116; 216).
    [7]
    A structure (10; 110) according to claim 6, wherein the input wire (16; 116; 216) comprises a conductor strand.
    [8]
    The assembly (10; 110) of claim 1, wherein the end (30; 130; 230) of the input wire (16; 116; 216) and the first end (28) of the one-piece body of the connector (18) are substantially in a portion of the housing (14; 114) are encapsulated.
    [9]
    The assembly (10; 110) of claim 1, further comprising a cavity sealant positioned and dimensioned to close and substantially seal the cavity (24).
    [10]
    A structure (10; 110) according to claim 9, wherein the cavity sealant comprises a lid (21; 121) and / or a potting agent and / or a filler and / or an encapsulant and / or a conformal coating. 9/20 Austrian Patent Office AT 12 838 U1 2012-12-15
    [11]
    The assembly (10; 110) of claim 9, wherein the void sealant comprises a potting agent selected from the group consisting of a resin, an adhesive, silicone, epoxy, and urethane.
    [12]
    The assembly (10; 110) of claim 1, wherein the output connector (36) is a solid pin having a substantially rectangular bend between the first end (46) and the second end (48) of the output connector (36).
    [13]
    The assembly (10; 110) of claim 12, wherein the second end (48) of the output connector pin (36) is disposed through a hole defined by the circuit board (12).
    [14]
    The assembly (10; 110) of claim 1, wherein the electrical circuit (20) comprises a plurality of electrical components (23) mounted on a common side of the circuit board (12) and a conformal coating comprises at least a portion of the electrical components (10). 23) covered.
    [15]
    The assembly (10; 110) of claim 14, wherein the conformable coating is selected from the group consisting of urethane, silicone and paracyclophane.
    [16]
    A structure (10; 110) according to claim 1, wherein the printed circuit board (12) has width and length defining edges and the printed circuit board (12) is dimensioned so that the width and length are each smaller than the corresponding inner surfaces (10; 26; 126) of the housing body (22; 122), and wherein encapsulant or encapsulant is disposed between the edges of the circuit board (12) and the inner surfaces (26; 126) of the housing body (22; 122).
    [17]
    The assembly (10; 110) of claim 1, wherein the housing body (22; 122) has a plurality of supports (38) in the cavity (24) dimensioned to secure the circuit board (12) in a predetermined position to be mounted in the cavity (24).
    [18]
    The assembly (10; 110) of claim 17, wherein the plurality of carriers comprises a plurality of support posts (38) which secure the circuit board (12) a predetermined distance from the inner surfaces (26; 162) of the housing body (22; 122).
    [19]
    The assembly (10; 110) of claim 1, wherein the input wire is a first input wire (16; 116; 216) and the input connector (18) is a first connector and the assembly (10; 110) further comprises a second sensor associated with the sensor and a second input wire (16; 116; 216) cooperating with the first input wire (16; 116; 216) for receiving the sensor signal, and a second input connector (18) having a one-piece body, wherein a first end (28) of the one-piece body of the second input connector (18) is attached directly to one end (30) of the second input wire (16; 116; 216) and a second end (32) of the one-piece body of the second input connector (18) is positioned and directly in the cavity (24) the printed circuit board (12) is fixed and establishes a second electrical connection to the electrical circuit (20).
    [20]
    A sensor adapter circuitry package (110) comprising: - a printed circuit board (12) having an electrical circuit (20) configured to receive sensor signals and generate sensor characteristics in response to the received sensor signals; - a housing (114) having a housing body (122) and a cavity (24) defined by inner surfaces (126) of the housing body (122), the circuit board (12) being positioned in the cavity (24); a first input wire (116) configured to receive a sensor signal from a first sensor; - a second input wire (216) configured to receive a sensor signal from a second sensor signal; - a plurality of input connectors (18), each input connector (18) of the plurality of input connectors (18) having a first end (130; 230), the ends (130; 230) of the first and second input wires (116; 216), and the first ones (28) of the input connectors (18) at least partially is encapsulated in a portion of the housing (14) and has a second end (32) positioned in the cavity (24), each second end (32) being individually secured directly to the circuit board (12) and electrically connected to the PCB (12) produces; characterized by a plurality of output connectors (36) configured to interface with a mating external connector, the output connectors (36) of the plurality of output connectors each having a first end (46) located outside the housing body (122) wherein the first ends (46) of the output connector (36) are configured for direct attachment to a mating portion of the mating external connector, and the output connectors (36) of the plurality of output connectors are each located in the cavity (24) and directly on the Printed circuit board (12) have fixed second end (48), and the second ends (48) produce an electrical connection to the electrical circuit (20).
    [21]
    The assembly (110) of claim 20, wherein each input connector (18) has a one-piece body and a curved body portion (42) disposed between the first end (28) and the second end (32) of each input connector (18) the curved body portion (42) has more than a single curvature, and wherein the second end (32) of each connector (18) is positioned at an angle of about 90 ° to the first end (28) of each input connector (18).
    [22]
    The assembly (110) of claim 20, further comprising a potting material substantially closing and sealing the cavity (24), wherein the potting material is selected from the group consisting of a resin, an adhesive, silicone, epoxy, and urethane.
    [23]
    The assembly (110) of claim 20 wherein the housing body (122) includes a plurality of support posts (38) supporting the circuit board (12) a predetermined distance from the interior surfaces (126) of the housing body (122).
    [24]
    24. A method of making a sensor adapter circuit package having the steps of: attaching a first end of a one-piece body connector to a first end of an input wire configured to receive a sensor signal from a sensor; Placing the connector and the first end of the input wire in a mold with a second end of the input wire extending out of the mold; Forming a housing having a housing body and a cavity defined by inner surfaces of the housing body, the cavity being configured to receive a printed circuit board, the housing encapsulating the first end of the connector and an intermediate portion of the connector and leaving a second end of the connector exposed in the housing the molding of the housing body defines a defined cavity; and attaching the second end of the connector directly to the circuit board. For this 9 sheet drawings 11/20
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    同族专利:
    公开号 | 公开日
    DE202008018152U1|2012-01-23|
    US7722362B2|2010-05-25|
    JP4903898B2|2012-03-28|
    DE202008018152U8|2012-07-05|
    JP2010530541A|2010-09-09|
    EP2168216A1|2010-03-31|
    US20080026610A1|2008-01-31|
    WO2009002690A1|2008-12-31|
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    法律状态:
    2018-08-15| MK07| Expiry|Effective date: 20180630 |
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    US11/767,373|US7722362B2|2006-06-22|2007-06-22|Sensor adaptor circuit housing incapsulating connection of an input connector with a wire|
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